Electroforged Grating is PLC woven grid, pressed and welded in between load bearing bars with twisted cross bars that provides anti-skid floor surface, which allows air, light, heat, water etc. Electroforged machines cover comprehensive range of bearing bars(2-0.3 and 50.5 mm) and cross bars(6 – 10mm). The process obtains homogenous weld at every intersection without any scope of air gaps. The Grating thus manufactured dopossess high stability, optimal strength and load distribution and also eliminates any cracks whatsoever.
Electroforged gratings are strong, durable metal grids created by fusing bearing bars and cross bars using high voltage and pressure. This process results in a solid, one-piece structure ideal for high-load applications. Commonly made from steel or galvanized materials, these gratings offer excellent corrosion resistance and low maintenance. They are widely used in industrial walkways, platforms, stair treads, and drainage covers due to their strength, safety, and slip resistance. With customizable sizes and finishes, electroforged gratings provide a reliable and visually clean solution for industries such as construction, oil and gas, water treatment, and commercial infrastructure.
| Electroforged Grating | Manual Weld Grating |
|---|---|
|
Homogenous mix of Bearing Bar and Cross Bar |
Heterogeneous combination of Bearing Bar and Cross Bar |
|
Mass production enabled |
Batch production only |
|
Least time consuming process |
More time consuming process |
|
Economical; less cost |
Higher process cost |
|
Superbly finished quality |
Semi finished quality |
|
Dimensionally accurate |
Improper dimension at different sections |
|
Anti slip grid square twisted bar used |
Flat surface result into slipping tendency |
|
Quick delivery due to EX-stock finish product |
Not stockable |
|
No air gaps between welded joints Meagre waste |
Air gaps between welded joints causes corrosion More wastage |
Ratan's galvanizing Plant with seven tank system,international standard to deliver highest quality of corrosion resistance ensuring longevity of gratings.
Degreasing, rinsing, pickling etc are the basics of Ratan's pre-galvanizing treatment of surface.
Excess zinc is brushed aside and finally quenched and dipped in dichromate solution to ensure long life.
Post fluxing gratings are completely immersed in a bath of minimum 98% pure molten zinc at 4600C.
Physical and chemical test are conducted subsequently to check adherence, thickness, uniformity of coatings.
Horizontal Electro Grating Stair Treads are absolutely slip resistant and most ideal at work place. The process of Bar forging always ensures extra grip specially where oil and lubricants are present. Ratan’s can manufacture Stair Treads to any spec and length / width.
| Recommended Max Span | ||||
|---|---|---|---|---|
|
Load Bar Size |
25 x 3 |
25 x 5 |
32 x 5 |
40 x 5 |
|
Span 30 mm |
550 |
900 |
1300 |
1600 |
|
Span 40 mm |
450 |
750 |
1200 |
1500 |
Ratan's Electro Gratings Stair Treads with excellent features excel all standards.
Ratan's Electro Gratings Stair Treads eliminate risk of accident in slippery environments
It is available in variety and variants of style and spacing to meet up different applications.
Electro forged gratings stair tread duly galvanized or paint coated do have high durability and strength which also protects from rust and atmospheric exposure.
